Govt. P.G. College Diploma in Calendering Operator Admission 2024-25, Important Topics, Result, Merit List

Calendering Operator: Job Description, Skills, and Salary

If you are interested in the manufacturing industry and have a passion for operating machines, a career as a calendering operator may be suitable for you. In this article, we will provide you with a comprehensive guide on the job description, skills, and salary of a calendering operator.

1. What is Calendering?

Calendering is a manufacturing process that involves passing material between two or more rollers to create a uniform thickness or texture. The process is commonly used in the production of textiles, plastics, paper, and rubber. The calendering process can be performed at different temperatures and pressures, depending on the material being processed and the desired outcome.

2. Who is a Calendering Operator?

A calendering operator is an individual responsible for operating calendering machines that produce materials such as paper, rubber, and plastics. They monitor the machines and adjust the temperature, speed, and pressure to ensure that the material is being processed according to the required specifications.

3. Job Description of a Calendering Operator

The job of a calendering operator involves the following tasks:

Setting up the calendering machine, including loading the material to be processed and ensuring that the rollers are correctly aligned.

Monitoring the machine during operation to ensure that the material is being processed correctly.

Adjusting the machine parameters, such as temperature, pressure, and speed, to ensure that the material is processed to the required specifications.

Conducting regular maintenance and cleaning of the machine to ensure its smooth operation.

Troubleshooting any issues that arise during the calendering process.

Ensuring that safety regulations are followed while operating the machine.

4. Calendering Operator Education and Training Requirements

To become a calendering operator, a high school diploma or equivalent is required. However, some employers may prefer candidates with technical training in manufacturing processes or machine operation. On-the-job training is typically provided to new employees, which can last from a few weeks to several months.

5. Skills Required to be a Calendering Operator

The following skills are essential for a calendering operator:

Technical knowledge of calendering machines and manufacturing processes.

Attention to detail and the ability to monitor and adjust the machine parameters accurately.

Physical stamina and the ability to stand for long periods and lift heavy loads.

Good communication skills to convey information to other team members.

Problem-solving skills to troubleshoot any issues that arise during the process.

Strong focus on safety and the ability to follow safety regulations and guidelines.

6. Calendering Operator Work Environment and Schedule

Calendering operators typically work in manufacturing facilities that are noisy and require the use of protective equipment such as earplugs and safety goggles. They often work in shifts that can include nights and weekends, depending on the production schedule.

7. Calendering Operator Salary Expectations

The salary of a calendering operator varies depending on the level of experience and the location of the employer. According to the Bureau of Labor Statistics, the median annual wage for production workers, including calendering operators, was $34,920 in May 2020.

8. Calendering Operator Advancement Opportunities

Calendering operators can advance their careers by gaining additional technical training or certifications in manufacturing processes and machine operation. They may also have opportunities to move into supervisory or management roles within the manufacturing facility.

9. Challenges Faced by Calendering Operators

Calendering operators may face challenges such as working in a noisy and physically demanding environment, troubleshooting machine issues, and working in shifts that can include nights and weekends. They must also follow strict safety guidelines to avoid accidents and injuries while operating the machine.

10. Future of Calendering Operators

The demand for calendering operators is expected to remain stable in the coming years. However, the industry may see an increased use of automation and computerized systems, which may require calendering operators to have additional technical skills to operate and maintain these machines.

11.Calendering Operator  FAQs

What is the role of a calendering operator?

A calendering operator operates calendering machines that produce materials such as paper, rubber, and plastics by adjusting machine parameters to ensure that the material is processed to the required specifications.

What skills are required to be a calendering operator?

Calendering operators require technical knowledge of manufacturing processes, attention to detail, physical stamina, communication skills, problem-solving skills, and a focus on safety.

What is the future of calendering operators?

The demand for calendering operators is expected to remain stable in the coming years, but the industry may see an increased use of automation and computerized systems, which may require additional technical skills.

What is the median annual wage for calendering operators?

According to the Bureau of Labor Statistics, the median annual wage for production workers, including calendering operators, was $34,920 in May 2020.

Can calendering operators advance their careers?

Yes, calendering operators can advance their careers by gaining additional technical training or certifications in manufacturing processes and machine operation and moving into supervisory or management roles within the manufacturing facility.

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About Us

CALENDERING OPERATOR

The Rubber Calendaring Operator is responsible for feeding the correct quantity of compound to the Calender rolls and performing gum sheeting and cord fabric coating operation.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

• Essential Duties and Responsibilities

o Obtains daily shift schedule from Calendering/Mixing Shift Manager

o Checks with Calendering/Mixing Shift Manager for any NSOP

o Checks operating specifications

o Verifies recipe on Beta Gauge

o Checks specification for Corona Treater (if needed)

o Checks all safety interlocks/guards before start-up

o Checks top, middle and bottom roll temperatures, and records each hour

o Monitors Beta Gauge; adjusts weight as needed

o Monitors adhesive bank

o Follows “Red Tag” procedures if required

o Follows all plant housekeeping and safety rules

o Adjusts the calender

o Makes preventive maintenance and safety inspections

JOB REQUIREMENTS and QUALIFICATIONS

• Education/Certification Requirements

o High school diploma or GED

o May be required to obtain a tow-motor license

o Appropriate WorkKeys Scores

Reading for Information: 4

Locating Information: 4

Applied Mathematics: 4

WORK ENVIRONMENT

Provide a brief description of the physical requirements of the job and the work environment in which the job is performed.

• Hot and humid temperatures

• High noise levels in certain parts of the plant

• Wears proper PPE in the manufacturing area (shoes, safety glasses, and hearing protection)